Save this manual for future referenceManual 238-46238A-00ASERVICEMANUALTroubleshooting Guideand Instructions for Service(To be performed ONLY byqualif
Sequence of OperationThermostat calls for heat.Prior to energizing blower, gas control checks safety circuit to insure the circuit is open. Normal swi
Steady state operation.During Steady State Operation the Control Monitors:Thermostat temperature sensor-When set point temperature is satisfied, gas v
Sequence of Operation3. Pressure Switch/Blower Temperature Fault:a) Pressure switch closed at start of call for heat - The gas control waits four seco
Short flash, once every four seconds“Heartbeat”, alternates bright/dimThermostat callingfor heat (no fault).Short flash once per secondWeak pilot sign
Six-four flash, three second pauseUndesired-falsepilot flame sensed.System auto resets. Seven flash, three second pauseEight-one flash, three second p
Step 1. With main burner in operation, remove outer jacket door and inner door per service procedure XIII onpage 34.Step 2. To adjust for proper burni
Burner CleaningStep 1. Position gas control power switch to the“OFF” position and unplug heater from walloutlet.Step 2. Turn off gas supply to water h
TTW SERVICE PROCEDURE IIPilot testing, Cleaning and ReplacementPilot Inspection, Testing and ReplacementStep 1. Position gas control power switch to
TTW SERVICE PROCEDURE IIIPressure Switch Testing and ReplacementPressure Switch TestingWARNING115 volt potential exposure. Use cautionmaking voltage c
Pressure Switch ReplacementWARNING115 volt potential exposure. Use cautionto avoid personal injury.Step 6. Reconnect wires from step 5 to new pressure
Page TTW Service ProcedureIntroduction 4 - - -How to use this manual 5 - - -Tool required for service 5 - - -Specifications
TTW SERVICE PROCEDURE IVBlower Testing and ReplacementWARNING115 volt potential exposure. Use caution when making voltage checks to avoid personal in
TTW SERVICE PROCEDURE IVBlower Testing and ReplacementStep 1. Position gas control power switch to the “OFF” position.Step 2. Unplug blower power cor
TTW SERVICE PROCEDURE VBlower Temperature Switch Testing and ReplacementBlower Temperature Switch Testing.WARNING115 volt potential exposure. Use cau
TTW SERVICE PROCEDURE VBlower Temperature Switch Testing and ReplacementBlower Temperature Switch Replacement.WARNING115 volt potential exposure. Use
Thermal Well TestingThermal well testingPosition gas control power switch to the “OFF” position and disconnect thermal well harness from gas control.N
°F012345678 940 26109 25400 24712 24045 23399 22771 22163 21573 21000 2044550 19906 19383 18876 18383 17905 17440 16990 16553 16128 1571560 15314 1492
TTW SERVICE PROCEDURE VIGas Control & Thermal Well Testing and ReplacementGas Control & Thermal Well Removal From Water HeaterStep 1. Positio
Gas Control Assembly to Thermal WellStep 6. Reconnect wire harnesses to gas control per the illustration.Step 7. Reconnect gas piping to gas control.
Page 28TTW SERVICE PROCEDURE VIIFlammable Vapor Device TestingFlammable Vapor SensorStep 1. Position power switch on gas control to the “OFF” positio
TTW SERVICE PROCEDURE VIIISafety Circuit Voltage TraceSafety Circuit Voltage TraceWARNING115 volt potential exposure. Use cautionmaking voltage check
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or
TTW SERVICE PROCEDURE IX115 VAC TraceWARNING115 volt potential exposure. Use cautionmaking voltage checks to avoid personal injury.Disconnect cord se
TTW SERVICE PROCEDURE XDip TubeInspection and replacementStep 1. Position on/off switch of gas control valve to “OFF” position and unplug water heate
TTW SERVICE PROCEDURE XIAnodeInspection and replacementStep 1. Position on/off switch of gas control valve to the “OFF” position and unplug water hea
TTW SERVICE PROCEDURE XIIFlue BaffleInspection and replacementStep 1. Position gas control power switch to the “OFF” position and unplug blower from
Inner Door Removal ProcedureStep 1. Position gas control power switch to the “OFF” position.Step 2. Remove outer jacket burner access doorStep 3. Inn
Installation of Inner Door With Gasket.WARNINGStripped fastener connections may allow for seal breach of inner door. A seal breach may result in a fir
Step 10. Firmly place right side inner door flange against the left side inner door flange and secure with two ¼” drivescrews from step 3b. DO NOT OVE
Page 37ScreenLok®Flame Arrestor Cleaning:Step 1. Position Gas Control Power Switch to the OFF position.Step 2. Remove outer jacket.Step 3. Remove inne
NOTESPage 34Glossary of TermsBTU British Thermal UnitsGPM Gallons per MinuteHz HertzKW/h Killo-watts per hourLED Light Emitting DiodeNPT National Pipe
Parts List1. Blower Complete2. Air Mixing Inlet cover3. Pressure Switch4. Blower Temp. Switch5. Blower Gasket6. Blower Power Cord7. Vent Adapter w/ven
Page 4IntroductionThe new Bradford White TTW1, TTW2 & TW4 water heaters are designed to provide reliable performance with enhanced standard featu
[email protected]@bradfordwhite.comwww.bradfordwhite.com
It is intended for this manual to be used by qualified service personal for the primary purpose of troubleshooting and repair of the Bradford White TT
SpecificationsThermal well TCO Limit Residential 188°F (87°C), Commercial 199°F (93°C)Residential Temperature Set Point Range60°F (16°C) to 160°F (71°
SpecificationsVenting Specifications for:40 Gallon50 Gallon60 GallonThrough the WallTerminating# ofElbowsMaximum StraightLength ft (m)Minimum Straight
SpecificationsVenting Specifications for:48 Gallon65 GallonThrough the WallTerminating# ofElbowsMaximum StraightLength ft (m)Minimum StraightLength ft
Control TimingsIgnition State TimingPre-purge 2 SecondsTrial for Ignition 90 SecondsFlame Stabilization Period 3 SecondsInter-purge 15 SecondsFlame Fa
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