Bradford White C(S Service Manual

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Manual 238-46238A-00A
SERVICE
MANUAL
Troubleshooting Guide
and Instructions for Service
(To be performed ONLY by
qualified service providers)
Models Covered
by This Manual:
M1TW40S*F (BN,CX,SX)
M1TW50S*F (BN,CX,SX)
M1TW60T*F (BN,CX,SX)
M4TW40T*F (BN,SX)
M4TW50T*F (BN,SX)
M4TW60T*F (BN,SX)
M2TW50T*F (BN,CX,SX)
M2TW65T*F (BN,CX,SX)
TW450S65F (B,C,S)*(N,X)
TW465S65F (B,C,S)*(N,X)
(*) Denotes Warranty Years
Through-The-Wall Gas Water Heaters
TTW Series
®
http://waterheatertimer.org/How-to-troubleshoot-gas-water-heater.html
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Summary of Contents

Page 1 - TTW Series

Save this manual for future referenceManual 238-46238A-00ASERVICEMANUALTroubleshooting Guideand Instructions for Service(To be performed ONLY byqualif

Page 2 - The Bradford White

Sequence of OperationThermostat calls for heat.Prior to energizing blower, gas control checks safety circuit to insure the circuit is open. Normal swi

Page 3 - FOR YOUR SAFETY

Steady state operation.During Steady State Operation the Control Monitors:Thermostat temperature sensor-When set point temperature is satisfied, gas v

Page 4 - Introduction

Sequence of Operation3. Pressure Switch/Blower Temperature Fault:a) Pressure switch closed at start of call for heat - The gas control waits four seco

Page 5

Short flash, once every four seconds“Heartbeat”, alternates bright/dimThermostat callingfor heat (no fault).Short flash once per secondWeak pilot sign

Page 6 - Specifications

Six-four flash, three second pauseUndesired-falsepilot flame sensed.System auto resets. Seven flash, three second pauseEight-one flash, three second p

Page 7 - Vent Tables

Step 1. With main burner in operation, remove outer jacket door and inner door per service procedure XIII onpage 34.Step 2. To adjust for proper burni

Page 8 - 65 Gallon

Burner CleaningStep 1. Position gas control power switch to the“OFF” position and unplug heater from walloutlet.Step 2. Turn off gas supply to water h

Page 9 - Control Timings

TTW SERVICE PROCEDURE IIPilot testing, Cleaning and ReplacementPilot Inspection, Testing and ReplacementStep 1. Position gas control power switch to

Page 10

TTW SERVICE PROCEDURE IIIPressure Switch Testing and ReplacementPressure Switch TestingWARNING115 volt potential exposure. Use cautionmaking voltage c

Page 11

Pressure Switch ReplacementWARNING115 volt potential exposure. Use cautionto avoid personal injury.Step 6. Reconnect wires from step 5 to new pressure

Page 12 - 5. Flame Sensing Fault:

Page TTW Service ProcedureIntroduction 4 - - -How to use this manual 5 - - -Tool required for service 5 - - -Specifications

Page 13

TTW SERVICE PROCEDURE IVBlower Testing and ReplacementWARNING115 volt potential exposure. Use caution when making voltage checks to avoid personal in

Page 14

TTW SERVICE PROCEDURE IVBlower Testing and ReplacementStep 1. Position gas control power switch to the “OFF” position.Step 2. Unplug blower power cor

Page 15 - Air Shutter

TTW SERVICE PROCEDURE VBlower Temperature Switch Testing and ReplacementBlower Temperature Switch Testing.WARNING115 volt potential exposure. Use cau

Page 16 - Burner Cleaning

TTW SERVICE PROCEDURE VBlower Temperature Switch Testing and ReplacementBlower Temperature Switch Replacement.WARNING115 volt potential exposure. Use

Page 17

Thermal Well TestingThermal well testingPosition gas control power switch to the “OFF” position and disconnect thermal well harness from gas control.N

Page 18 - Pressure Switch Testing

°F012345678 940 26109 25400 24712 24045 23399 22771 22163 21573 21000 2044550 19906 19383 18876 18383 17905 17440 16990 16553 16128 1571560 15314 1492

Page 19 - Pressure Switch Replacement

TTW SERVICE PROCEDURE VIGas Control & Thermal Well Testing and ReplacementGas Control & Thermal Well Removal From Water HeaterStep 1. Positio

Page 20 - Blower Testing

Gas Control Assembly to Thermal WellStep 6. Reconnect wire harnesses to gas control per the illustration.Step 7. Reconnect gas piping to gas control.

Page 21 - Blower Installation

Page 28TTW SERVICE PROCEDURE VIIFlammable Vapor Device TestingFlammable Vapor SensorStep 1. Position power switch on gas control to the “OFF” positio

Page 22 - Testing

TTW SERVICE PROCEDURE VIIISafety Circuit Voltage TraceSafety Circuit Voltage TraceWARNING115 volt potential exposure. Use cautionmaking voltage check

Page 23 - Replacement

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or

Page 24 - Gas Control Testing

TTW SERVICE PROCEDURE IX115 VAC TraceWARNING115 volt potential exposure. Use cautionmaking voltage checks to avoid personal injury.Disconnect cord se

Page 25

TTW SERVICE PROCEDURE XDip TubeInspection and replacementStep 1. Position on/off switch of gas control valve to “OFF” position and unplug water heate

Page 26

TTW SERVICE PROCEDURE XIAnodeInspection and replacementStep 1. Position on/off switch of gas control valve to the “OFF” position and unplug water hea

Page 27

TTW SERVICE PROCEDURE XIIFlue BaffleInspection and replacementStep 1. Position gas control power switch to the “OFF” position and unplug blower from

Page 28

Inner Door Removal ProcedureStep 1. Position gas control power switch to the “OFF” position.Step 2. Remove outer jacket burner access doorStep 3. Inn

Page 29 - Safety Circuit Voltage

Installation of Inner Door With Gasket.WARNINGStripped fastener connections may allow for seal breach of inner door. A seal breach may result in a fir

Page 30 - 115 VAC Circuit Trace

Step 10. Firmly place right side inner door flange against the left side inner door flange and secure with two ¼” drivescrews from step 3b. DO NOT OVE

Page 31

Page 37ScreenLok®Flame Arrestor Cleaning:Step 1. Position Gas Control Power Switch to the OFF position.Step 2. Remove outer jacket.Step 3. Remove inne

Page 32

NOTESPage 34Glossary of TermsBTU British Thermal UnitsGPM Gallons per MinuteHz HertzKW/h Killo-watts per hourLED Light Emitting DiodeNPT National Pipe

Page 33

Parts List1. Blower Complete2. Air Mixing Inlet cover3. Pressure Switch4. Blower Temp. Switch5. Blower Gasket6. Blower Power Cord7. Vent Adapter w/ven

Page 34 - Procedure

Page 4IntroductionThe new Bradford White TTW1, TTW2 & TW4 water heaters are designed to provide reliable performance with enhanced standard featu

Page 35

[email protected]@bradfordwhite.comwww.bradfordwhite.com

Page 36

It is intended for this manual to be used by qualified service personal for the primary purpose of troubleshooting and repair of the Bradford White TT

Page 37 - Flame Arrestor Cleaning

SpecificationsThermal well TCO Limit Residential 188°F (87°C), Commercial 199°F (93°C)Residential Temperature Set Point Range60°F (16°C) to 160°F (71°

Page 38

SpecificationsVenting Specifications for:40 Gallon50 Gallon60 GallonThrough the WallTerminating# ofElbowsMaximum StraightLength ft (m)Minimum Straight

Page 39 - Parts List

SpecificationsVenting Specifications for:48 Gallon65 GallonThrough the WallTerminating# ofElbowsMaximum StraightLength ft (m)Minimum StraightLength ft

Page 40

Control TimingsIgnition State TimingPre-purge 2 SecondsTrial for Ignition 90 SecondsFlame Stabilization Period 3 SecondsInter-purge 15 SecondsFlame Fa

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