Bradford White 238-16152-00F Troubleshooting Guide

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238-43480-00F REV 04/09
INDIRECT-FIRED
WATER HEATER
A Spanish language version of these instructions is available by contacting
the manufacturer listed on the rating plate.
La version espanola de estas instruccions se puede obtener al escribirle a
la fábrica cuyo nombre aparece in la placa de especificaciones.
INSTALLATION/OPERATING MANUAL
WITH PARTS LISTING AND TROUBLESHOOTING GUIDE
For your family’s comfort, safety, and convenience, we
recommend this water heater be installed and serviced by a
plumbing professional.
WARNING
To avoid damage or injury, there
must be no materials stored
against the indirect water heater
and proper care shall be taken to
avoid unnecessary contact
(especially by children) with the
indirect water heater.
Do not store or use
gasoline or other
flammable liquids in
the vicinity of this
water heater or any
other appliance.
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Summary of Contents

Page 1 - INDIRECT-FIRED

238-43480-00F REV 04/09 INDIRECT-FIRED WATER HEATER A Spanish language version of these instruct

Page 2 - CONGRATULATIONS!

10Specifications continued- Table 4: Water Heater Performance MODEL Maximum First Hour Rating (Gal/Hr) @ 140 °F 115 °F Continuous Draw R

Page 3 - TABLE OF CONTENTS

11Specifications continued- NOTICE If the boiler takes longer to heat up from a cold start than the water availability as noted above, hot water sh

Page 4

12 SECTION III GENERAL INFORMATION FEATURES This water heater contains the following features: HEAT EXCHANGER – The heat exchanger (coil) has 1” NP

Page 5 - DANGER

13General Information continued- TEMPERATURE AND PRESSURE RELIEF VALVE WARNING Keep clear of the combination temperature and pressure relief val

Page 6

14General Information continued- SACRIFICIAL ANODES – Three sacrificial anode rods have been installed in the tank head to extend tank life. The a

Page 7

15SECTION IV PRE-INSTALLATION UNPACKING INSPECT SHIPMENT carefully for any signs of damage. If damage is noted, do not install the product. Contac

Page 8 - MODEL A B C D E F

16Pre-installation continued- NOTICE Increasing the boiler DOE heating capacity above the values listed in Table 3 will not increase the rating of

Page 9

17Pre-installation continued- DOMESTIC HOT WATER PRIORITY Two options are available, Priority and Non-Priority. 1. Priority – Demand for space heat

Page 10 - 50-Gal. “R” / Res

18Pre-installation continued- Component Location Clearance from Combustible Materials Top Sides Front Rear 0” 0” 0” 0” Table 6: Combustible Mater

Page 11 - Specifications continued

19Pre-installation continued- Appliance Location 1. Boiler Location – Locate the indirect-fired water heater as close to the boiler as practical. 2

Page 12 - SECTION III

2CONGRATULATIONS! You have just purchased one of the finest water heaters on the market today! This installation, operation, and instruction manual

Page 13 - WARNING

20SECTION V WATER CONNECTIONS WARNING FAILURE TO INSTALL AND MAINTAIN A NEW, LISTED TEMPERATURE AND PRESSURE RELIEF VALVE WILL RELEASE THE MANUF

Page 14

21Water Connections continued- INSTALL TEMPERATURE AND PRESSURE RELIEF VALVE (if not factory installed) INSTRUCTIONS FOR POTABLE CONNECTIONS 1. B

Page 15 - INSTALLATION

22Water Connections continued- 4. NEVER OPERATE THE WATER HEATER WITHOUT FIRST BEING CERTAIN THAT IT IS FILLED WITH WATER. INSTRUCTIONS FOR BOILER

Page 16 - SYSTEM ZONE CONTROL

23Water Connections continued- Figure 2 - Water Boiler Piping with Zone Valves 2. For a space heating system that utilizes CIRCULATORS, refer to Fi

Page 17 - DOMESTIC HOT WATER PRIORITY

24Water Connections continued- CONNECT STEAM BOILER SUPPLY PIPING Figure 4 represents a typical steam boiler connection diagram. Refer to the boile

Page 18 - CAUTION

25SECTION VI ELECTRICAL CONNECTIONS Install electric wiring in accordance with National Electric Code or the Canadian Electrical Code and local regu

Page 19

26Electrical Connections continued- Figure 5 - Aquastat Control SECTION VII OPERATING INSTRUCTIONS WARNING Water heaters are heat-producing ap

Page 20

27Electrical Connections continued- SYSTEM START-UP Follow boiler installation instructions to place boiler in operation. SEQUENCE OF OPERATIONS 1.

Page 21

28Electrical Connections continued- Table 8 details the approximate relationship of water temperature and time with regard to scald injury and may b

Page 22

29Electrical Connections continued- 2. After the water heater completes a heat-up cycle, check the water temperature at a faucet. Allow enough wate

Page 23 - Water Connections continued

3 CAUTION The maximum boiler water supply temperature to the indirect heat exchanger must not exceed 240°F (115°C). NOTICE Insulation blankets are n

Page 24 - STEAM BOILER SUPPLY PIPING

30Maintenance continued- If the temperature–pressure relief valve on the heater discharges periodically or continuously, it may be due to thermal ex

Page 25

31Maintenance continued- a. Turn the water heater electricity off for the zone containing the indirect-fired heater. Flow water until the discharg

Page 26

32SECTION IX TROUBLE SHOOTING GUIDE PROBLEM CAUSE SOLUTION Refer to boiler installation instructions Check main service switch Boiler does not opera

Page 27 - SCALDING

33Trouble Shooting Guide continued- PROBLEM CAUSE SOLUTION Aquastat set too high Lower aquastat setting. See Section VII Improper system plumbing C

Page 28 - Figure 6 - Scald Warning

34SECTION X PARTS LIST PART NAME & DESCRIPTION 1. Aquastat Control 7. Drain Valve 2. Aquastat Well 8. Jacket Head Pan 3. Anode 9. H

Page 29 - SECTION VIII

35Contact your supplier or plumbing professional for replacement parts or contact the company at the address given on the rating plate of the water h

Page 30

36NOTES

Page 31 - Maintenance continued

4SECTION I IMPORTANT INFORMATION -READ CAREFULLY- The equipment must be installed in accordance with those installation regulations required in the

Page 32 - PROBLEM CAUSE SOLUTION

5Important Information continued- DANGER DO NOT store or use gasoline or other flammable, combustible, or corrosive vapors and/or

Page 33

6Important Information continued- WARNING Installation is not complete unless a pressure and temperature relief valve is installed into the side

Page 34 - SECTION X

7Important Information continued- WARNING It is the responsibility of the installing contractor to see that all controls are correctly installed an

Page 35

8SECTION II SPECIFICATIONS Figure 1 – Tank Layout Table 1: Water Heater Dimension (Inches) MODEL A B C D E F 30-Gal. / Res. 22

Page 36

9Specifications continued- Table 2: Water Heater Capacities MODEL Tank Capacity (Gal) Coil Volume (Gal) Dry Weight (Lbs) Wet Weight (Lbs) 30-Gal.

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