Bradford White BRHHH Operations Instructions

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Installation and Operation Instructions Docyment 1246
H2343400-
Modulating Boiler
Model BRHHH
Modulating Water Heater
Model BRHHV
U.S. Patent No. 6,644,393
Canada Patent Pending
WARNING
If the information in this manual is not
followed exactly, a fire or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call your gas supplier from a
nearby phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed
by a qualified installer, service agency, or gas
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualified in hot water boiler and heater installation and maintenance. Improper installation and/or
operation could create carbon monoxide gas in flue gases which could cause serious injury, property
damage, or death. Improper installation and/or operation will void the warranty.
AVERTISSEMENT
Assurez-vous de bien suivres les instructions
données dans cette notice pour réduire au
minimum le risque d’incendie ou d’explosion
ou pour éviter tout dommage matériel, toute
blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
Ne pas tenter d’allumer d’appareils.
Ne touchez à aucun interrupteur. Ne pas vous
servir des téléphones dansle bâtiment où vous
vous trouvez.
Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualifié ou
par le fournisseur de gaz.
Installation and Operation
Instructions for
BRUTE MAGNUM
238-49223-00A REV 4/11
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Summary of Contents

Page 1 - BRUTE MAGNUM

Installation and Operation Instructions Docyment 1246H2343400-Modulating Boiler Model BRHHHModulating Water HeaterModel BRHHVU.S. Patent No. 6,644,39

Page 2

BRADFORD WHITE CORP.Page 10Figure 3. Combustion Air and Vent Through Side Wall.*When vent terminal is less than 10 feet (3m) horizontally from a for

Page 3

Brute MagnumPage 111. The figure in this addendum shows the requirements for mechanical vent terminal clearances for the U.S. and Canada.2. Vent ter

Page 4 - List of Figures

BRADFORD WHITE CORP.Page 12(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wa

Page 5 - GENERAL INFORMATION

Brute MagnumPage 13At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the

Page 6

BRADFORD WHITE CORP.Page 147. All threaded joints should be coated with piping compound resistant to action of liquefied petroleum gas.8. The appl

Page 7 - Roof Termination

Brute MagnumPage 15medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering the boiler.The boil

Page 8 - VENTING AND COMBUSTION AIR

BRADFORD WHITE CORP.Page 164B.3 Water Flow Requirements — Water HeaterIn a water heating application (an open system), new water is constantly being

Page 9 - Terminals

Brute MagnumPage 17If the water at the inlet of the copper heat exchanger is less than 140°F (60°C), water from the outlet of the copper heat exchange

Page 10 - BRADFORD WHITE CORP

BRADFORD WHITE CORP.Page 184B.4 Combined Water (potable) Heating and Space HeatingNOTE: These systems are not allowed in the Commonwealth of Massach

Page 11 - Brute Magnum

Brute MagnumPage 19Figure 7. Internal Piping Schematic.4B.5 Freeze Protection – Water HeaterBrute Magnum heaters are not designed to be placed outdoor

Page 12

BRADFORD WHITE CORP.Page 2

Page 13 - GAS SUPPLY AND PIPING

BRADFORD WHITE CORP.Page 20Figure 8. Water Heater Piping — One Heater, One Tank.

Page 14 - BRUTE MAGNUM BOILER

Brute MagnumPage 21Figure 9. Water Heater Piping — Multiple Heaters, One Tank.

Page 15 - Section 4B

BRADFORD WHITE CORP.Page 22Figure 10. Water Heater Piping — One Heater, Multiple Tanks.

Page 16 - Water Heater

Brute MagnumPage 23Figure 11. Water Heater Piping — Multiple Heaters, Multiple Tanks.

Page 17

BRADFORD WHITE CORP.Page 24Section 5ELECTRICAL CONNECTIONS WARNINGThe appliance must be electrically grounded in accordance with the requirements of

Page 18

Brute MagnumPage 25temperature is less than 140°F (60°C), internal mixing will keep the outlet temperature at 160-165°F (71-74°C), and this will mix w

Page 19

BRADFORD WHITE CORP.Page 26tank is drawing down, the heater will react to sustain a minimum tank temperature. Boilers generally have higher differen

Page 20

Brute MagnumPage 275.5.6 Integration ConstantThe proportional control used on the Brute Magnum has internal circuitry that helps to minimize overshoot

Page 21

BRADFORD WHITE CORP.Page 28another 20-25°F (11-14°C) (when at high fire), and it leaves the boiler at 160-165°F (71-74°C). This hot water is then s

Page 22

Brute MagnumPage 29The second menu “Add” has to do with the N2 address. Pressing enter when “Add” is displayed will display “255”, which stands for 2

Page 23

Brute MagnumPage 3Table of ContentsSECTION 1 General Information1.1 Introduction ... 51.2 Model Ide

Page 24 - ELECTRICAL CONNECTIONS

BRADFORD WHITE CORP.Page 30Figure 17. Wiring Diagram, Size 1200, Standard and Codes A and F.

Page 25

Brute MagnumPage 31Figure 18. Wiring Diagram, Sizes 1600, 2000 and 2400, Standard and Codes A and F.

Page 26

BRADFORD WHITE CORP.Page 32Figure 19. Wiring Diagram, Size 1200, Code B.

Page 27

Brute MagnumPage 33Figure 20. Wiring Diagram, Sizes 1600, 2000 and 2400, Code B.

Page 28

BRADFORD WHITE CORP.Page 34Figure 21. Wiring Schematic, Model 1200, Standard and Codes A and F.Figure 22. Wiring Schematic, Models 1600, 2000 and

Page 29 - 5.8 Wiring Diagrams

Brute MagnumPage 35Figure 23. Wiring Schematic, Model 1200, Code B.Figure 24. Wiring Schematic, Models 1600, 2000 and 2400, Code B.

Page 30

BRADFORD WHITE CORP.Page 36Section 6OPERATING INSTRUCTIONS6.1 Filling the Boiler System1. Ensure the system is fully connected. Close all bleeding

Page 31

Brute MagnumPage 37Figure 25. Gas/Air Test Panel.Figure 26. Test Panel Valves.panel are closed (see Figure 26).5. Remove the two plugs from the + and

Page 32

BRADFORD WHITE CORP.Page 38 (c) Open gas shutoff valve. Restart the appliance. The ignition sequence will start again and the burner will start. T

Page 33

Brute MagnumPage 39Figure 27. Gas Trains.

Page 34

BRADFORD WHITE CORP.Page 4Table 1 Clearances ...6Table 2 Vent / Air Pipe Sizes ...

Page 35

BRADFORD WHITE CORP.Page 40Figure 28. Gas Trains.       

Page 36 - OPERATING INSTRUCTIONS

Brute MagnumPage 41shutoff valve. Remove the front and right-side panels from the unit. Disconnect the union between the valve body and the blower. La

Page 37

BRADFORD WHITE CORP.Page 427.2.10 Mixing ActuatorThe mixing actuator connects to both mixing valves and takes its signal from the mixing control to

Page 38 - MAINTENANCE

Brute MagnumPage 438. Clean the heat exchanger: A light accumulation of soot or corrosion on the outside of the heat exchanger can be easily removed.

Page 39

BRADFORD WHITE CORP.Page 446. When the call for heat is complete, or the unit reaches its setpoint temperature, the gas valve will close, and the f

Page 40

Brute MagnumPage 458.5 Short Cycling — Water HeaterShort cycling will generally occur only in combination space heating and water heating application

Page 41

BRADFORD WHITE CORP.Page 469.2 Parts ListCOMBUSTION COMPONENTS – See Figure 30 1200 1600 2000 24002 Base assembly 24A1200 24A1200 24A1200 24A12003

Page 42

Brute MagnumPage 4750 Tubing/Fittings (gas train repair kit) R2020700 R2020700 R2020700 R202070051 Air filter box assembly (with gasket and hardw

Page 43 - TROUBLESHOOTING

BRADFORD WHITE CORP.Page 48105 Switch, Low water cutoff, Manual Reset RE2075100 RE2075100 RE2075100 RE2075100 HEAT EXCHANGER / WATER PATH – See

Page 44 - 8.4 Short Cycling — Boiler

Brute MagnumPage 49Figure 30. Combustion Components.

Page 45 - REPLACEMENT PARTS

Brute MagnumPage 5Section 1GENERAL INFORMATIONUSING THIS MANUAL – Because the Brute Magnum Boilers and Brute Magnum Water Heaters are identical applia

Page 46 - 9.2 Parts List

BRADFORD WHITE CORP.Page 50Figure 31. Gas Train/Combustion Air Components.

Page 47

Brute MagnumPage 51Figure 32. Gas Train Components.         

Page 48

BRADFORD WHITE CORP.Page 52Figure 33. Electrical Components.

Page 49

Brute MagnumPage 53Figure 34. Heat Exchanger / Water Path Components.

Page 50

BRADFORD WHITE CORP.Page 54Figure 35. Heat Exchanger / Water Path Components.

Page 51

Brute MagnumPage 55Figure 36. Jacket Components.

Page 52

H2343400-®Ambler, PA 19002Tech. Service (800) 334-3393Service Parts (800) 538-2020 www.BradfordWhite.comWarranty Service (800) 531-2111 Litho in U.

Page 53

BRADFORD WHITE CORP.Page 6(13) Revision 2 = Second version(14) Heat Exchanger E = Glass-lined steel with copper tubes F = Glass-lined steel with

Page 54

Brute MagnumPage 7Figure 1. Dimensional Drawing.Size Intake Exhaust Intake Exhaust Size Size Maximum Run Maximum Run 1200 6" (15 cm) dia

Page 55

BRADFORD WHITE CORP.Page 82.1.2 Intake Combustion AirThe combustion air can be taken through the wall, or through the roof. When taken from the wal

Page 56 - Tech. Service (800) 334-3393

Brute MagnumPage 9Term DescriptionPipe Single-wall galvanized steel pipe, 24 gauge minimum (sized per section 1.9)Joint Permanent duct tape or alumi

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