Bradford White BWCH Operations Instructions Page 14

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Page 14
BRADFORD WHITE CORP.
20°F 25°F 30°F 35°F
SIZE ow H/L ow H/L ow H/L ow H/L
gpm feet gpm feet gpm feet gpm feet
500 43 1.7 34 1.1 28 0.9 24 0.7
750 64 3.3 51 2.3 43 1.7 36 1.2
1000 85 5.0 68 3.6 57 3.1 49 2.2
1250 106 8.1 85 6.1 71 4.7 61 3.4
1500 128 10.0 102 7.2 85 5.5 73 4.2
1750 N/R N/R 119 10.5 99 8.4 85 5.8
2000 N/R N/R 136 12.5 113 10.4 97 8.3
Metric Equivalent
11°C 14°C 17°C 19°C
SIZE ow H/L ow H/L ow H/L ow H/L
lpm m lpm m lpm m lpm m
500 161 0.5 129 0.3 107 0.3 92 0.2
750 241 1.0 193 0.7 161 0.5 138 0.4
1000 321 1.5 257 1.1 214 0.9 184 0.7
1250 401 2.5 322 1.9 269 1.4 231 1.0
1500 483 3.0 386 2.2 322 1.7 276 1.3
1750 N/R N/R 451 3.2 375 2.6 322 1.8
2000 N/R N/R 515 3.8 429 3.2 368 2.5
Notes: gpm = gallons per minute, lpm = liters per minute,
H/L = headloss, ft = headloss in feet, m = headloss in meters.
Maximum temperature rise is 35°F (19°C), as shown.
Headloss is for boiler’s heat exchanger only.
N/R = not recommended.
Table 8. Water Flow Requirements - BWCH.
SECTION 4A.
Water Connections —
Copper Brute II Boiler
4A.1 Heating System Piping:
Hot Supply Connections — Boiler
NOTE: This appliance must be installed in a closed
pressure system with a minimum of 12 psi (82.7kPa)
static pressure at the boiler.
Hot water piping should be supported by suitable
hangers or oor stands. Do not support piping with
this appliance. Due to expansion and contraction of
copper pipe, consideration should be given to the type
of hangers used. Rigid hangers may transmit noise
through the system resulting from the piping sliding in
the hangers. It is recommended that padding be used
when rigid hangers are installed. Maintain 1" clearance
to combustibles for hot water pipes.
Pipe the discharge of the relief valve (full size)
to a drain or in a manner to prevent injury in the event
of pressure relief. Install an air purger, an air vent,
a diaphragm-type expansion tank, and a hydronic
ow check in the system supply loop. Minimum ll
pressure must be 12psig (82.7kPa). Install shutoff
valves where required by code.
Suggested piping diagrams are shown in Figures
4 through 8. These diagrams are meant only as a guide.
Components required by local codes must be properly
installed.
Note the recommended location of the
temperature sensor on the diagrams; you must provide
a location for the additional sensor shipped with
the Copper Brute II. This sensor may be strapped
onto pipe from 1" to 4" diameter, or inserted into an
immersion well.
4A.2 Cold Water Make-Up — Boiler
1. Connect the cold water supply to the inlet
connection of an automatic ll valve.
2. Install a suitable back ow preventer between the
automatic ll valve and the cold water supply.
3. Install shut off valves where required.
NOTE: The boiler, when used in connection with a
refrigeration system, must be installed so the chilled
medium is piped in parallel with the boiler with
appropriate valves to prevent the chilled medium from
entering the boiler.
The boiler piping system of a hot water heating
boiler connected to heating coils located in air
handling appliances where they may be exposed to
refrigerated air circulation must be equipped with ow
control valves or other automatic means to prevent
gravity circulation of the boiler water during the
cooling cycle.
A boiler installed above radiation level, or as
required by the authority having jurisdiction, must be
provided with a low water cutoff device either as a part
of the boiler or at the time of boiler installation.
4A.3 Water Flow Requirements — Boiler
A hydronic heating (closed loop) application
re-circulates the same uid in the piping system. As a
result, no new minerals or oxygen is introduced into
the system. To ensure a proper operating temperature
leading to long boiler life, a ow rate has been
established based on the uid temperature rise for this
specic size boiler.
Pump-mounted boilers can be ordered for use in
primary secondary piping systems. The pumps used
are sized for the headloss through the heater, plus 30
feet (9.1m) of full-sized piping (same size as boiler
outlet) and a normal number of ttings.
Table 8 species water ow rates for boilers,
which will enable the user to size a pump. The
headloss shown is for the heater only, and the user
will need to add the headloss of the system piping to
properly size the pump.
The minimum inlet water temperature for the
Copper Brute II is 120°F (49°C) to avoid condensing
on the copper coils.
4A.4 Freeze Protection — Boiler
Boiler installations are not recommended in
areas where the danger of freezing exists unless proper
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